Production Parameters
hours/day
units/day
minutes/unit
stations
Capacity Utilization Gauge
Utilization Rate--%
0%70%100%+
Awaiting Input
Capacity & Bottleneck Analysis
Design Capacity (max)
--units/day
Effective Capacity
--units/day
Idle Time per Day
--min
Bottleneck Station
--
Formulas & TOC
Design Capacity = (Available time × 60) / Cycle time
Utilization = (Actual throughput / Design capacity) × 100%
Effective capacity = Design capacity × number of stations
Idle time per station = (Design capacity – Throughput) × Cycle time
Bottleneck = station with highest cycle time / load
Station Load vs Capacity (Bar Chart)
Bottleneck Highlight & Idle Time